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Sorry I missed this post...
Pre-existing, IMO, but you can't tell where all the overcurrent started from, so other things might be fried - Hard disks, CDRWs, etc.
Each output is not individually regulated for voltage and current regulation, no matter what these posts may say - my 20 years as a PSU design tech tells me this.
The new 500W PSU had the 'strength' to blow out the stuff, whereas the older PSU simply did not have the meat to do so.
Despite having similar voltages, the overcurrent protection settings can vary widely. If something in the PC (not just the mobo), wants to draw a otal of 12 amps on a 12 volt output, 200W PSUs usually collapse the 12 output, dropping to something considerably lower than 12 volts, because the 12 volt outputs are not usually very strong on 200W PSUs. That means 12 amps times the low voltage is low wattage, which = limited heating.
When the new PSU was hooked up, its extra amperage ability implies that the 12 volt output was able to pump up the voltage to a higher amount on that 12 volt line, now the 12 amps is at some postulated higher voltage at 12 amps.... generates enough power to develope a lot of heat, heat = poof.
CompUSA PSU testers cannot do everything necessary - dedicated PSU test systems still cost thousands of dollars (if not tens of thousands) for limited testing capabilities.
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