Yes, you must do some woodworking...
Here are some stats on the Adire Dharman sub; it uses one 12" sub in a ported enclosure. The stats are courtesy of Tom Nousaine (sometimes known as "Mr. Bass").
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As promised, here's the results:
Average SPL 25-62 Hz: 107.9 dB
Average SPL 20-62 Hz: 105.9 dB
Bass Extension: 20 Hz @ 96 dB SPL
Maximum Output: 114.6 dB SPL @ 32 Hz
Here's the 10% THD limit SPLs Tom measured in his large 7500 cubic foot room:
20 Hz: 96 dB SPL
25 Hz: 102 dB SPL
32 Hz: 114.6 dB SPL (system at maximum)
40 Hz: 111.8 dB SPL (system at maximum)
50 Hz: 108.1 dB SPL
62 Hz: 103.1 dB SPL
Tom stated that the output and extension put this unit in the top quartile of all subwoofers without regard to cost. None too shabby, for a $599 powered subwoofer.
Anyway, I hope this puts the whole concern over the subwoofer to bed. It's a beast, especially down low. I hope this is enlightening to all.
BTW, Tom Nousaine did notice a small amount of grille rattle just before full SPL output between 20 and 40 Hz; it's less than it was before, but still if you're looking to listen at extreme levels, it may be best to remove the grille.
Dan Wiggins
Adire Audio
Note that this powered sub sells for $599 and performs in the top 25% of all subs Nousaine has tested REGARDLESS of cost.
The driver used is a Shiva, which sells for ~$120. The car audio world has caught on to this sub, which is an absolute bargain.
A very versatile driver, the Shiva works well in a moderately sized sealed box as well as larger ported enclosures of various sizes.